Horizontal Cardboard and Plastic Baler Australia
Client:
Walcha Council
Location:
Walcha NSW

…The baler is going great guns, operators are very pleased with it…

Alan Butler | Manager Water, Wastewater & Waste

Challenge

Walcha Council operate a small recycling facility at their Waste Depot where cardboard and other recyclables are recovered from waste brought to the facility.

Council had an antiquated cardboard baler in place which was constantly deteriorating in both condition and performance.

This had resulted in operational costs disproportionate to the benefit the baler afforded the facility.

Solution

Waste Initiatives were approached for advice on a suitable replacement baler for the facility.

After a brief consultation with Council staff and a site assessment to verify site conditions and placement, a HX400-38T semi-automatic closed-door baler was recommended as the ideal upgrade for the facility.

The high-force HX400 Baler ensures Walcha Council are able to not only process their cardboard volumes, but also a range of other recyclables including shredded paper, cans and bottles.

WastePac Horizontal Cardboard and Plastic Baler Semi Automatic Australia
WastePac Horizontal Baler Semi Automatic Australia
WastePac Horizontal Baler Semi Automatic
Client:
Saputo – Warrnambool Cheese & Butter
Location:
Victoria

Challenge

Producing high quality dairy products for global markets, Saputo need to ensure their equipment is operating in peak performance 24/7. When they noticed a horizontal baler showing signs of corrosion, they approached Waste Initiatives for a solution.

The baler sat for many years in direct contact with the ground in an area that was washed down often. The environment needed to be clean and sterile however as the baler began to rust and corrode there were understandably hygiene concerns.

They required a one to one replacement solution of the old baler with a way to avoid corrosion in the future.

Solution

Saputo could not risk considerable downtime. Waste Initiatives were committed to keeping plant shutdown to an absolute minimum and chose to install during their usual Christmas closure period. It was therefore critical the replacement baler could be modified and set up quickly and that the automatic feeders aligned with precision.

Waste Initiatives were able to manufacture a custom designed unit to replace the existing baler in the same location. Whilst the new CB40HZ baler can withstand all weather conditions, it was raised by 150mm to allow for easy cleaning and water run-off around the base to avoid corrosion. As the new baler produces a higher density bale, it is more operationally efficient, and reduces labour times and forklift movements across the site.

COVID lockdowns and restrictions resulted in the onsite installation being delayed multiple times. Through professional client relationship management, project expectations, site shutdown schedules and training opportunities were delivered to the clients’ full satisfaction.

Client:
Shoalhaven City Council
Location:
Shoalhaven NSW

The automatic CM90 Horizontal Baler has proven reliable, safe & user-friendly and is consistently producing excellent bale densities. Our experience with the team at Waste Initiatives and their product has been completely satisfactory, and we have no hesitation in recommending them – great work guys.

Peter Windley | Coordinator Waste Operations

Challenge

Shoalhaven City Council on the NSW south coast is home to a growing population of over 100,000 residents over a 4,500km2 land mass. The primary recycling facility for the region is located in West Nowra and is a critical asset in Council’s infrastructure network.

With an increasing focus on resource recovery, Council have fast-tracked upgrades of the facility, developing it with the objective of enhancing their recycling capabilities within the region and becoming local government leader in resouce recovery.

A multi-purpose high performance baler was required for processing of cardboard and plastic materials received at the transfer station.

Solution

In accordance with Council procurement policy, a public tender was released to market, inviting bids from all reputable baler suppliers.

Superseding all other tenderers across a thorough assessment criteria, Waste Initiatives was awarded the contract for supply & installation of the baler (including infeed conveyor with push ramp).

In spite of site delays with erecting Council’s shed to house the baler, Waste Initiatives were able to arrange a staged delivery and installation which involved preparing and sealing the baler for outdoors storage while it awaited the shed construction.

Installation & commissioning was later completed to Shoalhaven’s full satisfaction.

Client:
Recyclit – Gunnedah Workshop Enterprises Ltd
Location:
Gunnedah NSW

We at Gunnedah Recyclit would like to thank Waste Initiatives for the honest advice and responsiveness in our engagement leading up to the purchase of the baler. The first thing that impressed me was your willingness to work with us to ensure the delivery and installation was as smooth as it could be. The H400-38T Horizontal Baler has proven reliable, safe & user-friendly and consistently produces excellent bale densities. We have no hesitation in recommending Waste Initiatives to any prospective buyer. We will be engaging Waste Initiatives for our next purchase.

Dave Cole

Challenge

Gunnedah Workshop Enterprises “Recyclit” division operate a Commingled Material Recycling Facility (MRF) in the NSW regional town of Gunnedah.

With the long transport distances to ports and metropolitan processors, Recyclit depend heavily on the performance of their container baler to maintain the viability of recycling their PET, HDPE and Aluminium separated in the MRF operation.

In 2020, it was established that the deteriorating baler on site was reaching a point of critical failure and the ongoing cost of maintenance was increasing. It was time for an upgrade.

Solution

When approaching the market for proposals to replace the failing container baler, their site manager received a recommendation to engage Waste Initiatives as the market leader in this field.

After a comprehensive assessment of the site layout, feed method and performance requirements, the WastePac HX400-38T Horizontal Baler was selected as the best suited machine.

Waste Initiatives had to consider the existing triple hopper infeed system – a challenge to fit in with the vertical closed-door mechanism. Our installation technicians safely ensured this was managed without incident, resulting in a successful installation – on time and on budget.

Bunnings Industrial Cardboard and Plastic Baler

National
Hardware
Retailer

Client:
National Hardware Retailer
Location:
Nationwide

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FirstName LastName

Challenge

A well-known hardware retailer was looking to replace their current balers in almost a hundred stores nationwide. They contacted Waste Initiatives to discuss options that would best suit their needs.

Cardboard and film waste being the primary issue, balers with the correct specification were the main focus and providing they would fit into confined storage spaces. Other criteria were to have a baler that would be easy to operate and maintained by staff members.

These balers had to be installed nationwide over a specific timeframe and serviced on an annual basis.

Solution

Waste initiatives supplied just short of 200 WastePac 300LH and 60 balers to stores across Australia. The 300LH for the cardboard waste and the 60 for the plastic film.

The WastePac 60 Baler is a small scale baler commonly used for small to medium volumes of plastics and cardboard waste and the perfect choice for limited space.

The WastePac 300 Low Height Baler suits high volume cardboard waste accepting large boxes whole, eliminating any need to cut down prior to compaction, saving operator time.

Waste Initiatives has supplied USB and online training videos for 24/7 assistance.

Bunnings Industrial Cardboard and Plastic Baler 300LH and 60
Bunnings Industrial Cardboard and Plastic Baler 300LH and 60
Client:
Upper Hunter Shire Council
Location:
Scone NSW

Since their introduction the balers have proved reliable and have assisted Upper Hunter Shire Council’s recycling efforts.

Paul Jakes

Challenge

Upper Hunter Shire Council is a local government authority and provides an extensive array of services to its local residents.

The Upper Hunter Shire Council were looking to source balers for their recycling department.

The balers needed to be able to handle a range of bulky materials and be tough enough to withstand constant daily use.

Easy operation was key as the staff needed equipment that would require minimal training and be user friendly.

Solution

Waste Initiatives supplied them with a WastePac 60HD baler for the heavy-duty materials and a WastePac 250 baler for the larger materials.

The WastePac 60 Heavy Duty Baler is one of our sturdiest, most versatile balers that can handle a range of difficult to bale materials including plastic bottles, cans, paint tins, plastic and more.

The WastePac 250 baler is ideal for medium to large amounts of material with ease of loading to save time. This baler features dual cylinders for even compaction and the fully automated bale ejector simplifies the removal of the bale.

Client:
IGA Fresh Penola
Location:
Penola SA

We purchased a WastePac 100 baler from Waste Initiatives to help with our waste management. We were experiencing high volumes of cardboard and plastic wrapping and needed to compact them to a bale to save on space and reduce the amount of waste collections. The baler is an asset to the supermarket and easily managed by the staff.

Shane McPherson

Challenge

IGA Fresh Penola is an award winning supermarket in Penola South Australia offering a wide range of specialty and gourmet foods along with award winning service.

IGA Fresh Penola were looking for a way to compact their packaging waste to free up space where the empty cardboard boxes and plastics were stored and to minimise the amount of bin collections per week.

They required a machine that could handle the volume of cardboard and plastic waste that the supermarket produced whilst still being compact enough to fit in the specified area. One of the requirements was that the staff needed to be easily trained to operate the machine with minimal down time from their other tasks.

Solution

Waste Initiatives supplied a WastePac 100 Vertical Baler which is the ideal cardboard compactor for this size supermarket and the waste encountered.

It has a fully automatic bale ejector and produces a pallet sized bale which is easily handled.

The ease of feeding the cardboard boxes into the large feed opening is saving time for the staff members which is a key advantage to this robust machine.

Client:
Jalco Home Care
Location:
Smithfield NSW

Thanks again … I would like to pass on how easy the team at Waste Initiatives made the whole experience, Shane who was my sales guy definitely knows his stuff, he was able to steer me in the right direction ensuring the equipment we were buying was going to work … he listened to what we had to say and he was a polite and straight shooter!!

Shane Roberts | Operations Manager

Challenge

Jalco operate the largest independent Household Liquids and Powders manufacturing facility in Australia. Based at Smithfield, their purpose built production facility utilises some of the latest blending, granulating and packaging technologies in the manufacture of market leading household cleaning and laundry products.

Jalco had the expensive problem of bulk bags and plastic film going into general waste, they needed to reduce their waste costs and to increase their recycling measures.

Solution

Waste Initiatives worked with them to supply the equipment that would best suit their needs and to secure $50,000 of EPA funding for their project.

WastePac 100 and 300LH balers would bale up the recyclables for free collection and the SC3000 Blade Compactor and bins were installed to save them time and space with the cardboard recycling.

Australia Compactor Waste Bin
Australia Compactor Bin
Client:
Lion Dairy & Drinks
Location:
Malanda Queensland

The system allowed the customer to be able to recover expired milk from its containers with sufficient quality and purity to be saleable to livestock producers and also recover saleable recyclable packaging free from milk residue to sell to plastic recyclers.

Challenge

Lion is one of Australasia’s largest food and beverage companies, employing over 7,000 people across Australia and New Zealand.

Their milk processing division in Queensland contacted Waste Initiatives to discuss options for a system to separate expired milk products from the recyclable containers enabling them to sell the milk to livestock producers and sell the recyclable plastic to a recycler.

The plastic containers would need to have the uncontaminated liquid extracted, whilst washing the containers and packaging them for collection by the recycler.

Their current production needed to continue while this process was in action.

Solution

Waste Initiatives supplied a system that would shred the full containers and release the milk draining it through a strainer into a stainless steel receival tank below, to then be pumped out for transport.

The shredded containers were conveyed via a screw auger fitted with internal water jets with sufficient flow to wash the shredded plastic but not dilute the milk unduly.

These washings also drained into the stainless- steel tank below. The shredded plastic exiting the screw conveyor was baled in a WastePac twin chamber baler so that production could continue while full bales were being tied off.

WastePac Horizontal Baler Semi Automatic Australia
Client:
Tru Blu Beverages
Location:
Condell Park NSW

Our equipment saves time, is more tidy and cost effective than traditional waste management options.

Braeden O’Grady | Facilities and Maintenance

Challenge

Tru Blu Beverages is the largest manufacturer of contract-packed beverages sold through Australian supermarkets.

In 2019 an Australian beverage manufacturing and distribution company in Sydney were looking for a way to recycle their rejected bottles which still contained the beverage inside the plastic bottle.

The extraction of the liquid and compacting the plastic bottles to be ready for recycling collection was the companies main focus for their inquiry.

Solution

Waste Initiatives found the solution by custom building an Automatic De-Watering and Bailing System which automatically de-waters and bales the PET bottles into a compact bale, minimising waste and post production time.

The overall investment into this system will reduce waste collection costs whilst also increasing efficiency in the day to day running of the business with less manual handling.

The company had planned for a 2 year payback for the system and have mentioned that it is now looking at under 18 months.

WastePac Horizontal Baler Semi Automatic Australia